Apple explores 3D printing aluminum for iPhones and watches

Apple is investigating the use of 3D printing for aluminum components in iPhones and Apple Watches to improve manufacturing efficiency. According to reports, this process could affect watch casings and iPhone enclosures. The company has previously incorporated 3D printing in other products using recycled materials.

Apple is reportedly examining ways to incorporate 3D printing into the production of aluminum parts for its iPhones and Apple Watches. Bloomberg journalist Mark Gurman indicated that this approach aims to streamline manufacturing processes, potentially altering the creation of watch casings and iPhone enclosures.

This would not mark Apple's initial foray into 3D printing. The Apple Watch Ultra 3 and Series 11 models already feature components made from 100 percent recycled titanium produced via 3D printing. More recently, the company applied a similar technique to craft the titanium USB-C port for the iPhone Air, describing it as thinner, stronger, and more environmentally friendly.

At present, Apple's exploration focuses solely on aluminum, which could lead to reduced production costs and possibly lower starting prices for iPhones. For comparison, the recently announced MacBook Neo employs a novel manufacturing method that minimizes aluminum usage, enabling a $599 entry-level price point.

In related developments, Gurman noted that Apple plans to introduce a refreshed color palette for its upcoming iMac release later this year, similar to the vibrant options seen in the MacBook Neo.

These advancements highlight Apple's ongoing efforts to refine its production techniques while emphasizing sustainability through recycled materials.

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Photorealistic image of Apple's new Mac Mini assembly line in a Houston factory, with workers, AI servers, and investment graphics.
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Apple to manufacture Mac Mini in Houston for the first time

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Apple has announced plans to produce its Mac Mini desktop computer in the United States starting later this year, marking the first time for this product. The manufacturing will take place in a facility in Houston, Texas, alongside expanded production of AI servers. This move is part of a broader commitment to invest $600 billion in American manufacturing over four years.

Apple announced partnerships with Bosch, Cirrus Logic, TDK and Qnity Electronics to produce components in the US. The deals form part of a $600 billion commitment to US manufacturing through 2030, including $400 million for this initiative. The effort aims to create jobs and expand production across 10 states over four years.

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Apple is exploring semiconductor suppliers beyond its primary partner, Taiwan Semiconductor Manufacturing Company (TSMC), due to global chip shortages. The company has held discussions with Samsung and Intel, including visits to a Samsung plant in Texas. No major orders have been placed yet.

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Apple's anticipated iPhone 17E, successor to the iPhone 16E, is rumored to incorporate upgrades like the A19 processor and MagSafe support while maintaining a $599 starting price. Reports suggest a possible launch in early 2026, potentially at an Apple event in March. These enhancements could make the budget model more appealing by borrowing elements from higher-end iPhones.

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