Kenya's poultry sector is undergoing major changes through investments in modern technology, helping firms like Kenchic improve food sustainability and production efficiency. A 2022 study by the Food and Agriculture Organization shows that chicken meat and egg consumption could double by 2050. Kenchic has adopted automated systems to meet growing demand in local and East African markets.
Kenchic Ltd, a processor of chicken and its products for the Kenyan and East African markets, relies heavily on technology across its operations, from farming to processing and packaging. Its modern facility in Thika, Kiambu County, applies scientific precision at every processing stage. Alun Maskell, head of factory operations and processing, states that shifting to modern digital technologies has enabled the company to meet national and international food safety standards, as Kenya's Food Safety and Nutrition Control Act of 2023 awaits approval.
Kenchic partners with contracted farmers who emphasize biosecurity, animal welfare, and traceability from egg to plate. The company hatches eggs into chicks and distributes vaccinated ones to farmers nationwide. Quality starts on farms, with birds transported early mornings in ventilated crates with temperature control.
In the Halal slaughterhouse, the processing unit is automated with blue lighting to calm the birds. Maskell explains: “The blue light, when birds are settling, helps improve the meat's color, appearance, and value.” Plucking machines operate at 78 birds per minute. Internal organs are then removed and separated, with much added value from by-products. The meat is washed and chilled to below 5°C to prevent bacterial growth.
Meat rests overnight in cold rooms before cutting and deboning via automated machines. Parts like wings and thighs drive revenue, while scraps make sausages and nuggets. Products are frozen to –18°C and stored at –12°C. Maskell stresses: “Products are not allowed outside refrigeration for more than 20 minutes.” Transport trucks maintain 2°C to 3°C to ensure safe, fresh delivery. Kenchic sells 95% of its products domestically in Kenya.