Ford and Tesla advise charging LFP batteries to 100% for health

Certain electric vehicles from Ford and Tesla use lithium-iron-phosphate (LFP) batteries, which require different charging habits than typical nickel-manganese-cobalt (NMC) types. Automakers recommend periodically charging these LFP batteries to full capacity to calibrate the battery management system. This practice helps maintain accuracy and longevity, despite some studies suggesting potential long-term risks.

Lithium-iron-phosphate (LFP) batteries power select models like the Ford Mustang Mach-E Select and Premium trims with the standard-range 73-kilowatt-hour pack, offering up to 260 miles of range. They also equip rear-wheel-drive versions of the Tesla Model 3 and Model Y, as well as entry-level Rivian R1S and R1T, the upcoming 2027 Chevrolet Bolt, and future Chevrolet Silverado EV variants. These batteries cost about 20% less to produce than NMC types, avoid controversial sourcing of nickel and cobalt, and offer greater durability with lower fire risk. However, they provide roughly 30% less energy density, resulting in shorter range and reduced performance in cold weather.

A key difference lies in charging recommendations. Unlike most EVs, where limiting charge to 80% or 90% preserves health, LFP batteries benefit from occasional full charges. Ford displays a message on the Mustang Mach-E screen: "Charge to 100% at least once a month to maintain battery health." The company advises: "Set the maximum charge level to 100% and charge to 100% at least once per month to maintain range accuracy." Tesla suggests setting the limit to 100% for daily use and fully charging at least once per week.

This routine calibrates the battery management system, which monitors voltage, current, temperature, and other factors. Data from Recurrent shows LFP owners charge to 90% or 100% more often, with batteries tolerating high states of charge better than NMC. Yet, a study in the Journal of Electrochemical Society warns that repeated full charges may form harmful compounds on the negative electrode, accelerating degradation over time. Real-world evidence counters this somewhat, with LFP-equipped Teslas showing minimal degradation after 100,000 miles.

Owners can identify LFP batteries via the vehicle's VIN—for Ford Mach-E, the eighth digit is 4 or 5—or through Tesla's software menus. Following manufacturer guidelines ensures optimal performance without needing deep chemistry knowledge.

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Dramatic illustration of Tesla Cybertruck production woes with slashed L&F battery contract, symbolizing 99% cut amid 4680 cell setbacks.
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Tesla-L&F battery contract cut 99% to $6,800 amid Cybertruck struggles and 4680 setbacks

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Tesla has slashed its supply deal with South Korean firm L&F Co. by nearly 99%, from $2.9 billion to $6,800, for high-nickel cathode materials used in the struggling 4680 battery cells of the Cybertruck. The revision, filed December 29, 2025, reflects weak demand, production issues, and EV market shifts, impacting L&F's stock and highlighting broader challenges for Tesla's battery ambitions.

A YouTuber known as Electric Vehicle Man purchased a five-year-old Tesla Model S Long Range Performance with 90,000 miles and conducted tests to assess its battery degradation. The results showed an 11 percent decline over five years, which he deemed satisfactory. This test highlights ongoing misconceptions about electric vehicle battery longevity.

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South Korean battery material supplier L&F Co. has reduced the value of its 2023 supply contract with Tesla from $2.9 billion to just $7,386, citing changes in supply quantity. The deal involved high-nickel cathode materials for Tesla's 4680 battery cells, primarily used in the Cybertruck. This move highlights ongoing demand challenges for the electric pickup truck.

Following the recent resumption of 4680 cell production for Model Y vehicles, Tesla has confirmed achieving a key manufacturing milestone: full dry-electrode processing for both anode and cathode components. VP Bonne Eggleston highlighted the breakthrough on X, enhancing supply chain resilience amid trade tensions, as noted in the Q4 and FY 2025 update.

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Tesla has restarted production of Model Y vehicles equipped with its in-house 4680 battery cells in the US, more than two years after halting to prioritize the Cybertruck. Weak Cybertruck sales and tariff-related supply chain issues prompted the shift, with new non-structural packs improving repairability. The move was announced in Tesla's Q4 2025 shareholder update.

Leading battery-electric pickup trucks from Tesla, Ford, and Rivian faced significant sales declines and production pauses in 2025, despite a rush of EV deliveries before federal tax subsidies ended. The Tesla Cybertruck, Ford F-150 Lightning, and Rivian R1T accounted for much of the segment's challenges, with low volumes raising questions about their viability heading into 2026. While Tesla's Model Y set sales records, the pickup models highlighted broader market hurdles for electric trucks.

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Tesla has reached a key milestone by scaling up production of its dry electrode battery technology, a move that promises to reduce costs and boost efficiency in electric vehicle manufacturing. Elon Musk hailed the achievement as a major breakthrough on social media. This innovation builds on patents acquired from Maxwell Technologies in 2019.

 

 

 

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