China bans hidden car door handles for safety reasons

Starting in 2027, China will prohibit hidden electric door handles on vehicles to address safety risks in crashes and power failures. The new regulations require mechanical handles that function without electricity, even during battery fires. This move targets a design popularized by Tesla and adopted by many EV makers.

China's Ministry of Industry and Information Technology (MIIT) announced a new national auto safety standard on February 3, 2026, banning hidden and electrically actuated door handles on vehicles sold in the country. The rules take effect on January 1, 2027, with automakers allowed to complete design changes for already approved models by January 2029.

The regulation mandates that exterior door handles remain operable mechanically from both sides, even in scenarios like irreversible restraint system failures, thermal runaway in the battery pack, or loss of electrical power. For interiors, each door must include at least one independent mechanical release handle that is visible and not obstructed by other parts of the car. MIIT stated on Weibo that the changes address "issues including inconvenient operation of exterior door handles and inability to open them after an accident."

This design, pioneered by Tesla and embraced for aerodynamic and aesthetic benefits, has raised safety concerns. Hidden handles lie flush with the vehicle's exterior until they pop out upon detecting an approaching driver, but they can malfunction post-crash or during battery failure. Bloomberg News reported in September 2025 that Tesla's doors could become impossible to open externally in emergencies, forcing responders to break windows. The report linked 15 deaths to incidents where Tesla doors would not open, including cases where occupants could not exit from inside.

In China, nearly all top EV makers, including Xiaomi, use retractable handles, with about 60% of top-selling EVs featuring the design. A fatal October 2025 crash involving a Xiaomi SU7 in Chengdu highlighted the issue: the driver died after bystanders could not open the doors amid a post-collision fire.

The ban will require global automakers selling in China to redesign vehicles, but it won't impact the U.S. market due to tariffs and technology restrictions. In the U.S., the National Highway Traffic Safety Administration (NHTSA) opened an investigation into 2021 Tesla Model Y door handle failures and is evaluating related complaints for Tesla Model 3 interiors. Legislation introduced in the House last month proposes fail-safe manual releases for doors. Tesla's chief designer told Bloomberg in September 2025 that the company was working on redesigning its handles.

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Illustration of China's ban on flush EV door handles, showing a Tesla car, official notice, and firefighters accessing a crashed vehicle in an emergency.
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China has become the first country to ban flush, electronically actuated door handles on electric vehicles, citing safety concerns over emergency access. The new regulation, effective January 1, 2027, requires mechanical releases that function without power. This move targets a design popularized by Tesla and adopted by other EV makers amid growing scrutiny from deadly crashes.

Chinese officials have announced a ban on concealed door handles for electric vehicles, a design popularized by Tesla, citing safety concerns from fire incidents. The regulation, set to take effect in 2027 according to one report or 2029 per another, requires mechanical release mechanisms to ensure easy access during emergencies. This move positions China as a leader in EV safety standards, potentially influencing global norms.

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Chinese regulators have prohibited retractable car door handles on new vehicles from 2027, citing safety concerns that have plagued designs like Tesla's. The move aims to prevent occupants from being trapped in emergencies, following incidents linked to power failures in crashes. Existing models have until 2029 to comply.

Building on the NHTSA's recently opened defect investigation into 179,071 2022 Tesla Model 3s over hidden emergency door releases—as detailed in prior coverage—this probe highlights design flaws linked to at least 15 fatalities, over 140 complaints, and growing calls for reform.

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A wrongful death lawsuit accuses Tesla of defective door handles that trapped a 20-year-old driver in a burning Model Y after a crash in Massachusetts. Samuel Tremblett died from injuries sustained in the October 2025 incident, pleading for help in a 911 call. The case highlights ongoing concerns about Tesla's electronic door designs amid regulatory scrutiny.

A Wisconsin family has filed a lawsuit against Tesla, alleging design flaws in a 2016 Model S trapped five people inside during a fiery crash in Verona last November, leading to their deaths. The suit claims the vehicle's electronic doors failed after a battery fire, preventing escape despite the initial impact being survivable. Filed by the adult children of two victims, the complaint highlights hidden manual release mechanisms and seeks unspecified damages.

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The US government rescinded a rule on Wednesday that allowed electric vehicles to count as having artificially high fuel-economy values under Corporate Average Fuel Economy (CAFE) standards. Analysts say this rollback pushes the US auto industry further towards petrol cars, discourages EV innovation, and gives China a competitive edge. Environmental groups criticise the move as harming American families' long-term interests for short-term profits to auto and oil giants.

 

 

 

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