China bans hidden car door handles for safety reasons

Starting in 2027, China will prohibit hidden electric door handles on vehicles to address safety risks in crashes and power failures. The new regulations require mechanical handles that function without electricity, even during battery fires. This move targets a design popularized by Tesla and adopted by many EV makers.

China's Ministry of Industry and Information Technology (MIIT) announced a new national auto safety standard on February 3, 2026, banning hidden and electrically actuated door handles on vehicles sold in the country. The rules take effect on January 1, 2027, with automakers allowed to complete design changes for already approved models by January 2029.

The regulation mandates that exterior door handles remain operable mechanically from both sides, even in scenarios like irreversible restraint system failures, thermal runaway in the battery pack, or loss of electrical power. For interiors, each door must include at least one independent mechanical release handle that is visible and not obstructed by other parts of the car. MIIT stated on Weibo that the changes address "issues including inconvenient operation of exterior door handles and inability to open them after an accident."

This design, pioneered by Tesla and embraced for aerodynamic and aesthetic benefits, has raised safety concerns. Hidden handles lie flush with the vehicle's exterior until they pop out upon detecting an approaching driver, but they can malfunction post-crash or during battery failure. Bloomberg News reported in September 2025 that Tesla's doors could become impossible to open externally in emergencies, forcing responders to break windows. The report linked 15 deaths to incidents where Tesla doors would not open, including cases where occupants could not exit from inside.

In China, nearly all top EV makers, including Xiaomi, use retractable handles, with about 60% of top-selling EVs featuring the design. A fatal October 2025 crash involving a Xiaomi SU7 in Chengdu highlighted the issue: the driver died after bystanders could not open the doors amid a post-collision fire.

The ban will require global automakers selling in China to redesign vehicles, but it won't impact the U.S. market due to tariffs and technology restrictions. In the U.S., the National Highway Traffic Safety Administration (NHTSA) opened an investigation into 2021 Tesla Model Y door handle failures and is evaluating related complaints for Tesla Model 3 interiors. Legislation introduced in the House last month proposes fail-safe manual releases for doors. Tesla's chief designer told Bloomberg in September 2025 that the company was working on redesigning its handles.

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Illustration of China's ban on flush EV door handles, showing a Tesla car, official notice, and firefighters accessing a crashed vehicle in an emergency.
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China finalizes ban on Tesla-style hidden EV door handles

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China has become the first country to ban flush, electronically actuated door handles on electric vehicles, citing safety concerns over emergency access. The new regulation, effective January 1, 2027, requires mechanical releases that function without power. This move targets a design popularized by Tesla and adopted by other EV makers amid growing scrutiny from deadly crashes.

Chinese regulators have prohibited retractable car door handles on new vehicles from 2027, citing safety concerns that have plagued designs like Tesla's. The move aims to prevent occupants from being trapped in emergencies, following incidents linked to power failures in crashes. Existing models have until 2029 to comply.

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China's Ministry of Industry and Information Technology has issued strict new regulations requiring vehicles to have obvious mechanical door releases for emergencies. This comes alongside a US investigation into Tesla's electronic latches, prompting a likely global redesign of the company's iconic hidden handles. The changes aim to ensure doors can be opened easily even without power or familiarity with the vehicle.

In the November 2024 Piedmont, California Cybertruck crash—profiled in Bloomberg's probe into 15 Tesla door-related deaths—firefighters faced 'poor access' to the burning vehicle, whose electronic doors and stainless-steel exoskeleton trapped occupants, contributing to three fatalities. Families of victims Jack Nelson and Krysta Tsukahara have sued Tesla over design flaws, intensifying scrutiny on emergency egress amid ongoing door failure reports.

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A Wisconsin family has filed a lawsuit against Tesla, alleging design flaws in a 2016 Model S trapped five people inside during a fiery crash in Verona last November, leading to their deaths. The suit claims the vehicle's electronic doors failed after a battery fire, preventing escape despite the initial impact being survivable. Filed by the adult children of two victims, the complaint highlights hidden manual release mechanisms and seeks unspecified damages.

The U.S. National Highway Traffic Safety Administration has opened an investigation into Tesla's Full Self-Driving system after receiving dozens of complaints about traffic violations. The probe covers 2.88 million vehicles and follows reports of 14 crashes and 23 injuries linked to the feature. This marks the third such inquiry into Tesla this year.

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The U.S. National Highway Traffic Safety Administration (NHTSA) has granted Tesla a five-week extension to respond to questions about its Full Self-Driving (FSD) system amid reports of traffic violations, erratic behavior, and crashes. The probe, opened in October 2025, covers 2.9 million vehicles and includes 62 complaints. Tesla insists drivers must remain attentive at all times.

 

 

 

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